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Automatic Vertical Mitre Saw Cutting Process

Alfamacchine offers a complete Double Mitre Saw Cutting and Joining Process with up to six process stations including material handling, material gripper system for moving moulding to cutting station, double mitre cutting, movement of cut frame pieces and the process completion with frame joining with its U-500 and U-600 Joining Machinery.

The TA-350 has production output range from 1.000 to 1.500 pieces. Actual customer production rate is dependent on a number of variables, length of moulding at in-feed stage, length of cut, moulding cross section and type of moulding.

TA-350 Auto-Saw Factory Floor Layout

Shown with Vertical Material Feeder, Double Mitre Saw Station and Optional Kick out Conveyor

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Sales and Technical Documents

Process Steps and Operations

Step #1 - Material Feeder - Vertical and Hortizonal Available

Vertical Feeder

  • Designed with three Support Material Arms
  • Vertical Feeder Loading Capacity – 15 to 40 mouldings depending on moulding thickness
  • Maximum length of moulding 3000mm
  • Minimum length of moulding 1200mm

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Horizontal Feeder

  • Material Feeder with 3000mm moulding transfer arm
  • 1000mm Feeder Extensions are available up to 6000mm

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Step #2 - Material Gripper System

Grabs moulding to continually feed material to Saw Station

Step #3 - Double Mitre Saw Cutting
  • Maximum Moulding Width — 80mm
  • Maximum Moulding Height —70mm
  • Motors - 2 x 1,5 kW
  • Saw blades - 2 x Ø 350mm

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Step #4 - Part Unloading Belt

Belt allows the removal of Cut Pieces

  • Equipped with “Part Present” Photocell
  • Kicks Cut Pieces to Pneumatic Conveyor Belt for Step #5 of the process

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Step #5 - Step by Step Conveyor (optional)
  • Step by Step Movement of Cut Pieces
  • Moves Pieces t Frame Joining Area
  • 600mm wide x 2000mm long

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Step #6 - Frame Joining (optional)

Alfamacchine’s U-500 and U-600 Machinery

  • Single or Multi-Channel V-Nail Machinery
  • High Volume Product Joining
  • Database Frame Profile Integration
  • Auto-Placement Software Feature
  • Superior Clamping System - Single or Double Clamp

 

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 Material Gripper

System Controller - Software Features

A password protected software platform with a friendly navigational graphic menu guides the operator through the various steps of programming.

During program writing, the operator has to choose the frame type and establish needed dimensions choosing to refer the size to either the outer or the inner frame. If the choice is for the inner frame, the operator has to set the width of the moulding and the machine will automatically calculate the cutting length of each frame piece.

Setting the quantity of picture frames, the machine will automatically cut the number of needed pieces. 

Continued Mode: execute all pieces of one length first and then automatically execute the pieces of second length, also a third length if it is needed.

Alternate Cutting: execute two long and two short lengths each cut cycle to complete (1) one picture frame assembly

Sequence Cutting: any particular sequence of lengths decided by the operator

Production Cutting List: possibility to store up to 30 lines, with length and quantity of pieces

Program Storing Capacity: unlimited, possibility to store/write a new program when the machine is working

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Touch Screen Programming

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